|Table of Contents|

Analysis of forming technology of special-shaped capillary injector by selective laser melting(PDF)

《火箭推进》[ISSN:1672-9374/CN:CN 61-1436/V]

Issue:
2023年04期
Page:
90-98
Research Field:
目次
Publishing date:

Info

Title:
Analysis of forming technology of special-shaped capillary injector by selective laser melting
Author(s):
CAI Jiaxin12 BAI Jing12 YANG Huanqing12 WANG Ying1
(1.Xi'an Space Engine Company Limited, Xi'an 710100, China; 2.Industry Aerospace Special Component Manufacturing Technology Innovation Center of National Defense Technology, Xi'an 710100, China)
Keywords:
selective laser melting forming angle surface morphology surface finish chemical milling
PACS:
V461
DOI:
-
Abstract:
The special-shaped capillary injector is the core component of the attitude control engine. This type of component has extremely high requirements for the internal surface quality of the flow channel. In order to promote the application of SLM technology to the above products to achieve the purpose of rapid development of model products, taking the surface quality of the special-shaped capillary microporous channel as the research object, the surface morphology and surface roughness of the ostiole under different forming angles were studied by means of laser ultra-depth microscope. The capillary structure with good surface quality can be obtained by adjusting the forming angle within the range of 75°-90°. Based on the research of the surface finishing technology of the special-shaped capillary structure, the uniform finishing of the special-shaped capillary structure was realized, the dimensional accuracy is within ±0.05 mm and surfaceroughness is less than 6.3 μm. The liquid flow performance of the injector by SLM was verified by the liquid flow test, and the high performance integrated forming of the special-shaped capillary structure attitude control injector was realized.

References:

[1] 谭松林,李宝盛.液体火箭发动机可靠性[M].北京:中国宇航出版社,2014.
[2] 黄舰,林庆国.姿轨控发动机开机充填和关机传热特性[J].火箭推进,2022,48(4):43-50.
HUANG J,LIN Q G.Start-up filling process and heat transfer characteristics of shutdown in attitude and orbit control engine[J].Journal of Rocket Propulsion,2022,48(4):43-50.
[3] KRUTH J P,FROYEN L,VAN VAERENBERGH J,et al.Selective laser melting of iron-based powder[J].Journal of Materials Processing Technology,2004,149(1/2/3):616-622.
[4] BIRSER E M,MOSKYITIN G V,POLYAKOV A N,et al.Industrial laser cladding:Current state and future[J].Welding International,2011,25(3):234-243.
[5] 左蔚,宋梦华,杨欢庆,等.增材制造技术在液体火箭发动机应用述评[J].火箭推进,2018,44(2):55-65.
ZUO W,SONG M H,YANG H Q,et al.Application of additive manufacturing technology in liquid rocket engine[J].Journal of Rocket Propulsion,2018,44(2):55-65.
[6] CRAEGHS T.A monitoring stem for on-line control of selective laser melting[D].Belgium:Catholic University of Leuwen,2012.
[7] MERTENS R,CLIJSTERS S,KEMPEN K,et al.Optimization of scan strategies in selective laser melting of aluminum parts with downfacing areas[J].Journal of Manufacturing Science and Engineering,2014,136(6):061012.
[8]CLIJSTERS S.A priori process parameter adjustment for SLM process optimization[M].New York:Taylor & Francis Group,2012.
[9] 刘洋.激光选区熔化成型机理和结构特征直接制造研究[D].广州:华南理工大学,2015.
[10] 杨雄文,杨永强,刘洋,等.激光选区熔化成型典型几何特征尺寸精度研究[J].中国激光,2015,42(3):70-79.
[11] PAKKANEN J,CALIGNANO F,TREVISAN F,et al.Study of internal channel surface roughnesses manufactured by selective laser melting in aluminum and titanium alloys[J].Metallurgical and Materials Transactions A,2016,47(8):3837-3844.
[12] URLEA V,BRAILOVSKI V.Electropolishing and electropolishing-related allowances for powder bed selectively laser-melted Ti-6Al-4V alloy components[J].Journal of Materials Processing Technology,2017,242:1-11.
[13] MARECI D,CHELARIU R,SUTIMAN D,et al.Evaluating electrochemical behaviour of recrystallized titanium alloys in Ringer's solution[J].Materials and Corrosion,2011,62(12):1117-1123.
[14] VAN HOOREWEDER B,MOENS D,BOONEN R,et al.Analysis of fracture toughness and crack propagation of Ti6Al4V produced by selective laser melting[J].Advanced Engineering Materials,2012,14(1/2):92-97.
[15] 段声勤,刘婷婷,廖文和,等.悬垂圆孔激光选区熔化成形质量研究[J].中国激光,2018,45(4):190-198.
[16] 麦淑珍,杨永强,王迪.激光选区熔化成型NiCr合金曲面表面形貌及粗糙度变化规律研究[J].中国激光,2015,42(12):96-105.
[17] 卢建斌,杨永强,王迪,等.选区激光熔化成型悬垂面质量的影响因素分析[J].激光技术,2011,35(2):148-151.
[18] ROMBOUTS M,FROYEN L,GUSAROV A V,et al.Photopyroelectric measurement of thermal conductivity of metallic powders[J].Journal of Applied Physics,2005,97(2):024905.
[19] 刘睿诚.激光选区熔化成型零件表面粗糙度研究及在免组装机构中的应用[D].广州:华南理工大学,2014.

Memo

Memo:
-
Last Update: 1900-01-01