|Table of Contents|

Numerical analysis of heat transfer and thermal stress in the hydrogen-helium PCHE channel of precooled engine(PDF)

《火箭推进》[ISSN:1672-9374/CN:CN 61-1436/V]

Issue:
2023年06期
Page:
63-72
Research Field:
目次
Publishing date:

Info

Title:
Numerical analysis of heat transfer and thermal stress in the hydrogen-helium PCHE channel of precooled engine
Author(s):
WANG Yanhong;  LI Yujian;  JIA Yuting;  LI Hongwei
School of Energy and Power Engineering, Northeast Electric Power University, Jilin 132012, China
Keywords:
hydrogen-helium heat exchanger;  supercritical pressure;  heat transfer;  thermal stress;  entropy generation
PACS:
V231.1
DOI:
-
Abstract:
Based on the application of printed circuit heat exchanger(PCHE)in the closed helium Brayton cycle of hypersonic precooled engine, the thermal-solid coupling characteristics of hydrogen-helium PCHE channel were numerically studied, and the effect mechanisms of hot-side helium parameters on heat transfer were emphatically expounded.The variation characteristics of hot-side wall temperature and heat transfer coefficient and the effect on cold-side heat transfer were investigated.The distributions of temperature and turbulent kinetic energy in channel cross-section were analyzed.The performance of PCHE channel was evaluated by the entropy generation and the comprehensive heat transfer coefficient, the thermal stress of channel was analyzed, and the heat transfer correlations of hot-side and cold-side were established(error within ±15).The results show that the hot-side pressure has only a weak effect on the heat transfer.The heat transfer of hot-side and cold-side is enhanced with the increase of hot-side mass flux.The decrease of hot-side inlet temperature causes the weakened heat transfer both of the hot-side and the cold-side.The increase of hot-side inlet temperature leads to the significant increase of channel entropy generation, and the increase of hot-side mass flux results in a significant decrease of entropy generation.High thermal stress occurs between the hot and cold flow channels and the side-walls, the maximum local thermal stress reaches 25 MPa.

References:

[1] 邓诗雨,金志光,柯玉祥.宽域组合发动机低速段冲压通道阻力特性[J].火箭推进,2022,48(6):44-51.
DENG S Y,JIN Z G,KE Y X.Drag characteristics of ramjet chanel of combined cycle engine at low speeds[J].Journal of Rocket Propulsion,2022,48(6):44-51.
[2] 张业雷,赵剑,马挺,等.印刷电路板式氦加热器热力设计方法与性能[J].火箭推进,2023,49(1):36-43.
ZHANG Y L,ZHAO J,MA T,et al.Thermal design method and performance of printed circuit helium heater[J].Journal of Rocket Propulsion,2023,49(1):36-43.
[3] WANG Y M,XIE G N,ZHU H T,et al.Assessment on energy and exergy of combined supercritical CO2 Brayton cycles with sizing printed-circuit-heat-exchangers[J].Energy,2023,263:125559.
[4] HUANG C Y,CAI W H,WANG Y,et al.Review on the characteristics of flow and heat transfer in printed circuit heat exchangers[J].Applied Thermal Engineering,2019,153:190-205.
[5] YOO J W,NAM C W,YOON S H.Experimental study of propane condensation heat transfer and pressure drop in semicircular channel printed circuit heat exchanger[J].International Journal of Heat and Mass Transfer,2022,182:121939.
[6] KUBO Y,YAMADA S,MURAKAWA H,et al.Correlation between pressure loss and heat transfer coefficient in boiling flows in printed circuit heat exchangers with semicircular and circular mini-channels[J].Applied Thermal Engineering,2022,204:117963.
[7] KIM I H,NO H C.Physical model development and optimal design of PCHE for intermediate heat exchangers in HTGRs[J].Nuclear Engineering and Design,2012,243:243-250.
[8] ANEESH A M,SHARMA A,SRIVASTAVA A,et al.Effects of wavy channel configurations on thermal-hydraulic characteristics of Printed Circuit Heat Exchanger(PCHE)[J].International Journal of Heat and Mass Transfer,2018,118:304-315.
[9] YOON S J,O'BRIEN J,CHEN M H,et al.Development and validationof Nusselt number and friction factor correlations for laminar flow in semi-circular zigzag channel of printed circuit heat exchanger[J].Applied Thermal Engineering,2017,123:1327-1344.
[10] KIM D E,KIM M H,CHA J E,et al.Numerical investigation on thermal-hydraulic performance of new printed circuit heat exchanger model[J].Nuclear Engineering and Design,2008,238(12):3269-3276.
[11] PARK J H,KWON J G,KIM T H,et al.Experimental study of a straight channel printed circuit heat exchanger on supercritical CO2 near the critical point with water cooling[J].International Journal of Heat and Mass Transfer,2020,150:119364.
[12] SARMIENTO A P C,MILANEZ F H,MANTELLI M B H.Theoretical models for compact printed circuit heat exchangers with straight semicircular channels[J].Applied Thermal Engineering,2021,184:115435.
[13] KHAN H H,ANEESH A M,SHARMA A,et al.Thermal-hydraulic characteristics and performance of 3D wavy channel based printed circuit heat exchanger[J].Applied Thermal Engineering,2015,87:519-528.
[14] YOON S H,NO H C,KANG G B.Assessment of straight,zigzag,S-shape,and airfoil PCHEs for intermediate heat exchangers of HTGRs and SFRs[J].Nuclear Engineering and Design,2014,270:334-343.
[15] 刘晨,李启明,邹杨,等.翼型翅片PCHE的结构参数优化与流动传热的数值模拟[J].核技术,2021,44(11):84-92.
[16] PAN X,ZHANG S L,JIANG Y G,et al.Key parameters effects and design on performances of hydrogen/helium heat exchanger for SABRE[J].International Journal of Hydrogen Energy,2017,42(34):21976-21989.
[17] YOON S J,SABHARWALL P,KIM E S.Numerical study on crossflow printed circuit heat exchanger for advanced small modular reactors[J].International Journal of Heat and Mass Transfer,2014,70:250-263.
[18] CHEN M H,SUN X D,CHRISTENSEN R N,et al.Experimental and numerical study of a printed circuit heat exchanger[J].Annals of Nuclear Energy,2016,97:221-231.
[19] CHEN M H,SUN X D,CHRISTENSEN R N,et al.Pressure drop and heat transfer characteristics of a high-temperature printed circuit heat exchanger[J].Applied Thermal Engineering,2016,108:1409-1417.
[20] SEO J W,KIM Y H,KIM D,et al.Heat transfer and pressure drop characteristics in straight microchannel of printed circuit heat exchangers[J].Entropy,2015,17(5):3438-3457.
[21] ANEESH A M,SHARMA A,SRIVASTAVA A,et al.Thermal-hydraulic characteristics and performance of 3D straight channel based printed circuit heat exchanger[J].Applied Thermal Engineering,2016,98:474-482.
[22] KIM I H,NO H C.Thermal hydraulic performance analysis of a printed circuit heat exchanger using a helium-water test loop and numerical simulations[J].Applied Thermal Engineering,2011,31(17/18):4064-4073.
[23] KIM I H,NO H C.Thermal-hydraulic physical models for a Printed Circuit Heat Exchanger covering He,He-CO2 mixture,and water fluids using experimental data and CFD[J].Experimental Thermal and Fluid Science,2013,48:213-221.
[24] KIM I H,NO H C,LEE J I,et al.Thermal hydraulic performance analysis of the printed circuit heat exchanger using a helium test facility and CFD simulations[J].Nuclear Engineering and Design,2009,239(11):2399-2408.
[25] BAEK S,KIM J H,JEONG S,et al.Development of highly effective cryogenic printed circuit heat exchanger(PCHE)with low axial conduction[J].Cryogenics,2012,52(7/8/9):366-374.
[26] 张海燕,郭江峰,淮秀兰,等.PCHE内轴向导热对局部换热性能的影响研究[J].化工学报,2019,70(12):4590-4598.
[27] 唐凌虹,杨博皓,李文军.轴向导热对印刷电路板式换热器换热性能影响[J].工程热物理学报,2022,43(4):1055-1062.
[28] LI H X,LIU H X,ZOU Z.Experimental study and performance analysis of high-performance micro-channel heat exchanger for hypersonic precooled aero-engine[J].Applied Thermal Engineering,2021,182:116108.
[29] 王翔宇,徐向华,梁新刚.微小通道氢—氦换热器传热分析与结构改进[J].工程热物理学报,2022,43(11):3061-3067.
[30] HESSELGREAVES J E.Rationalisation of second law analysis of heat exchangers[J].International Journal of Heat and Mass Transfer,2000,43(22):4189-4204.
[31] 吴家荣,李红智,杨玉,等.超临界二氧化碳动力循环中印刷电路板换热器芯体机械应力和热应力耦合分析[J].中国电机工程学报,2022,42(2):640-650.

Memo

Memo:
-
Last Update: 1900-01-01