航天推进技术研究院主办
LIU Changguo,QIU Jinlian,CHEN Minliang.Research progress of composites nozzle extension for liquid rocket engine[J].Journal of Rocket Propulsion,2019,45(04):1-8.
液体火箭发动机复合材料喷管延伸段研究进展
- Title:
- Research progress of composites nozzle extension for liquid rocket engine
- 文章编号:
- 1672-9374(2019)04-0001-08
- Keywords:
- liquid rocket engine; composites; nozzle extension; molding technology; densification technology
- 分类号:
- V250
- 文献标志码:
- A
- 摘要:
- 喷管延伸段是液体火箭发动机的重要零部件,直接关系到发动机真空比冲性能的高低和其重量特性指标的优劣。近些年来,由于复合材料具有耐热、抗热震性能好、抗疲劳性能好、耐氧化腐蚀以及密度低等优点,复合材料在液体火箭发动机喷管延伸段上得到了越来越广泛的应用。仅在2018年下半年,国内就先后有高室压10 kN复合材料发动机完成某导弹武器飞行和5 000 N复合材料喷管延伸段发动机完成远征三号上面级飞行。通过查阅国内外文献,系统总结了国内外液体火箭发动机用复合材料喷管延伸段的研究及应用现状,综述了复合材料喷管延伸段预制体的一维缠绕成型、三维编织成型以及三维针刺成型技术及其气相法和液相法复合致密化技术,分析了国内的主要差距并提出了发展建议。
- Abstract:
- The nozzle extension section is an important component of the liquid rocket engine,which directly relates to the specific impulse performance of engine in vacuum and its weight characteristics.In recent years,with the rapid development of composites,it has been more and more widely used in the nozzle extension section of liquid rocket engine due to their advantages of heat resistance,thermal shock resistance,fatigue resistance,anti-oxidation corrosion and low density,etc.Only in the second half of 2018,there were 10 kN composite engine with high chamber pressure to complete a missile weapon flight and 5 000 N composite nozzle extension engine to complete the upper stage flight of YZ-3.According to the related domestic and foreign literature,the research and application status of composites nozzle extension for liquid rocket engine are summarized systematically.The one-dimensional winding,three-dimensional braiding,three-dimensional needle-punching and its gas-phase and liquid-phase composite densification technologies are reviewed for the composite nozzle extension preform.In addition,the main gaps for China is analyzed and some suggestions are put forward for the further development.
参考文献/References:
[1] LACOMBE A,PICHON T,LACOSTE M.High temperature composite nozzle extensions:A mature and efficient technology to improve upper stage liquid rocket engine performance[C]//43rd AIAA/ASME/SAE/ASEE Joint Propulsion Conference & Exhibit.Reston,Virigina:American Institute of Aeronautics and Astronautics,2007.
[2] GRADL P R,VALENTINE P.Carbon-carbon nozzle extension development in support of in-space and upper-stage liquid rocket engines[C]//53rd AIAA/SAE/ASEE Joint Propulsion Conference.Reston,Virginia:American Institute of Aeronautics and Astronautic,2017.
[3] 刘昌国,林庆国,张中光,等.C/SiC 复合材料双组元液体火箭发动机应用研究[C]// NCCM-13 复合材料-成本、环境与产业化.北京:航空工业出版社,2004.
[4] 刘彦杰,马武军,王松.陶瓷基复合材料火箭发动机推力室研究进展[J].宇航材料工艺,2007,37(4):1-4,11.
[5] 李崇俊,崔红,李瑞珍.日本火箭发动机喷管用C/C复合材料[J].宇航材料工艺,2013,43(2):13-17.
[6] 段立尊.主动冷却的纤维增强陶瓷基复合材料火箭发动机推力舱及其生产方法[D].哈尔滨:哈尔滨工业大学,2015.
[7] PICHON T D.Composite nozzle extension assembly for the RL10 engine family[C]//53rd AIAA/SAE/ASEE Joint Propulsion Conference.Reston,Virginia:American Institute of Aeronautics and Astronautics,2017.
[8] JEAN F,BARTHOULOT J.Development status of the VESCO engine for Ariane 5 upper stage[C]//35th Joint Propulsion Conference and Exhibi. Reston,Virigina:American Institute of Aeronautics and Astronautics,1999.
[9] PICHON T,COPERET H,FOUCAULT A,et al.Vinci upper stage engine nozzle extension development status[C]//41st AIAA/ASME/SAE/ASEE Joint Propulsion Conference & Exhibit.Reston,Virigina:American Institute of Aeronautics and Astronautics,2005.
[10] KRENKEL W.Ceramic matrix composites:fiber reinforced ceramics and their applications[M].Germany:Wiley-VCH,2008.
[11] SCHMIDT S,BEYER S,KNABE H,et al.Advanced ceramic matrix composite materials for current and future propulsion technology applications[J].Acta Astronautica, 2004,55(3):409-420.
[12] 陈朝辉.先驱体转化陶瓷基复合材料[M].北京:科学出版社,2012.
[13] 王晓丽,谢恒,王坤杰,等.氢氧发动机大尺寸薄壁C/C-SiC复合材料喷管设计与研究[J].导弹与航天运载技术,2019(1):45-49.
[14] 李伟,王松.上面级发动机轻质耐高温复合材料喷管延伸段研制及应用[C]// 航天运输领域新技术研讨会.北京:[s.n.],2017.
[15] SCHMIDT-WIMMER S,BEYER S,WIGGER F,et al.Evaluation of ultra high temperature ceramics and coating-systems for their application in orbital and air-breathing propulsion[C]//18th AIAA/3AF International Space Planes and Hypersonic Systems and Technologies Conference.Reston,Virigina:American Institute of Aeronautics and Astronautics,2012.
[16] LACOMBE A.HERAKLES thermal-structural composite materials boost rocket nozzle performance[C]//49th AIAA/ASME/SAE/ASEE Joint Propulsion Conference.Reston,Virginia:American Institute of Aeronautics and Astronautics,2013.
[17] 成来飞,张立同,梅辉.陶瓷基复合材料强韧化与应用基础 [M].北京:化学工业出版社,2019.
[18] LACOMBE A.3D novoltex and naxeco caron-carbon nozzle extensions:matured,industrial and available technologies to reduce programmatic and technical risks and to increase performance of launcher upper stage engines[C]//44th AIAA/ASME/SAE/ASEE Joint Propulsion Conference & Exhibit.Reston,Virigina:American Institute of Aeronautics and Astronautics,2008.
[19] LACOMBE A,PICHON T,LACOSTE M.3D carbon-carbon composites are revolutionizing upper stage liquid rocket engine performance by allowing introduction of large nozzle extension[C]//50th AIAA/ASME/ASCE/AHS/ASC Structures,Structural Dynamics,and Materials Conference.Reston,Virigina:American Institute of Aeronautics and Astronautics,2009.
[20] 王晓丽,谢恒,王坤杰,等.炭/陶喷管延伸段长时间抗氧化能力研究[J].炭素技术,2019,38(1):52-55.
[21] 黄启忠.高性能炭/炭复合材料的制备、结构与应用[M].长沙:中南大学出版社,2010.
[22] 陈明亮,徐辉,陈泓宇,等.火箭发动机复合材料喷管延伸段与短喷管推力室的新型连接结构:CN10588 8885A[P].2016-08-24.
相似文献/References:
[1]霍世慧,袁军社,徐学军,等.双推力室机架快速优化设计方法研究[J].火箭推进,2015,41(04):55.
HUO Shihui,YUAN Junshe,XU Xuejun,et al.A rapid optimization design method for frame structure
of double thrust chambers[J].Journal of Rocket Propulsion,2015,41(04):55.
[2]沈传兵,苏 杭,朱子勇.基于PLC和WinCC的火箭发动机热真空试验控制系统[J].火箭推进,2015,41(03):93.
SHEN Chuan-bing,SU Hang,ZHU Zi-yong.Control system for liquid rocket engine heat-vacuum
test based on PLC and WinCC[J].Journal of Rocket Propulsion,2015,41(04):93.
[3]刘万龙,牛向楠,李全令,等.一种姿轨控发动机地面试验控制系统设计[J].火箭推进,2015,41(02):114.
LIU Wan-long,NIU Xiang-nan,LI Quan-ling,et al.Design of a ground test control system for attitude
and orbital control engine[J].Journal of Rocket Propulsion,2015,41(04):114.
[4]段文浩,于 涛,杨 莹.辐射式热流测量系统及其应用[J].火箭推进,2014,40(01):85.
DUAN Wen-hao,YU Tao,YANG Ying.Radiant heat flux measuring system and its application[J].Journal of Rocket Propulsion,2014,40(04):85.
[5]朱子环,耿卫国,管 理,等.某型号大推力火箭发动机试验推力测量不确定度评定[J].火箭推进,2012,38(05):81.
ZHU Zi-huan,GENG Wei-guo,GUAN Li,et al.Assessment of thrust measurement uncertainty for test of large thrust rocket engine[J].Journal of Rocket Propulsion,2012,38(04):81.
[6]周奎,吴伟亮,张玫宝.火箭发动机喷雾均匀性数值分析[J].火箭推进,2010,36(02):26.
Zhou Kui,Wu Weiliang,Zhang Meibao.Numerical analysis on uniformity of spray in rocket engines[J].Journal of Rocket Propulsion,2010,36(04):26.
[7]张涛,唐虎,周江平,等.可贮存推进剂泵压式液体火箭发动机多次起动系统研究[J].火箭推进,2010,36(03):15.
Study on the multi-start system of turbopump-fed rocket engine with storable propellants[J].Journal of Rocket Propulsion,2010,36(04):15.
[8]刘小勇,李君,周云端.液体火箭发动机声振环境试验及统计能量分析研究[J].火箭推进,2010,36(03):49.
Liu Xiaoyong,Li Jun,Zhou Yunduan.Measurement and analysis of noise field of rocket engine based on statistical energy analysis[J].Journal of Rocket Propulsion,2010,36(04):49.
[9]刘永兴,王 魁,曹再勇.RBCC推进系统主火箭发动机气氧/煤油推力室研究[J].火箭推进,2009,35(06):23.
Liu Yongxing,Wang Kui,Cao Zaiyong.Investigation of GO2/kerosene thrust chamber of the main rocket engine for the RBCC propulsion system[J].Journal of Rocket Propulsion,2009,35(04):23.
[10]袁晓峰,许化龙,徐志高.液体火箭发动机诊断知识挖掘系统设计[J].火箭推进,2008,34(03):44.
Yuan Xiaofeng,Xu Hualong,Xu Zhigao.Design of diagnostic knowledge mining system for liquid
propellant rocket engine[J].Journal of Rocket Propulsion,2008,34(04):44.
备注/Memo
收稿日期:2019-05-05; 修回日期:2019-06-27作者简介:刘昌国(1976—),男,研究员,研究领域为航天器空间液体火箭发动机