航天推进技术研究院主办
JIN Lu,WANG Yankai,WANG Tong,et al.Analysis and diagnosis of turbine pump rotor instability[J].Journal of Rocket Propulsion,2020,46(04):23-30.
涡轮泵转子失稳故障分析
- Title:
- Analysis and diagnosis of turbine pump rotor instability
- 文章编号:
- 1672-9374(2020)04-0023-08
- Keywords:
- sleeve structure; stability; internal friction instability; turbine pump; rotor
- 分类号:
- V434.21
- 文献标志码:
- A
- 摘要:
- 轴套结构作为液体火箭发动机涡轮泵中典型结构,在其高速运转的过程中,存在着振动失稳的风险,因此需要分析轴套结构失稳的原因。建立了轴套结构内摩擦的动力学模型,推导了轴套结构内摩擦力的表达式,解释了带轴套结构的转子失稳机理,仿真得到了带轴套转子发生内摩擦失稳的振动特征,探讨了各影响因素对失稳门槛转速及失稳振动特性的影响规律,开展了实验验证,并给出了带轴套结构的转子稳定性设计建议。通过上述研究,发现转轴跨距、轴套半径、转轴刚度、偏心距和轴套与轴之间的间隙等因素是引发失稳的关键参数,需在设计与装配的过程中进行稳定性校核。获得的影响因素对失稳振动的影响规律,能够为具有类似结构的转子稳定性设计提供技术支撑。
- Abstract:
- As a typical structure of liquid rocket engine turbo pump, the sleeve structure has the risk of vibration instability during its high-speed operation.Therefore, it is necessary to dissect the failure mechanism of the sleeve structure and reveal the nature of instability.In this paper, the dynamic model of the inner friction of the sleeve structure was established, and the expression of the internal friction of the sleeve structure was derived.The dynamic model of the inner friction of the rotor with the sleeve was obtained, and the cause of the instability vibration was explained.The simulation was obtained.The vibration characteristics of internal friction instability of the sleeve rotor were summarized.The influences of various influencing factors on the instability threshold and the instability vibration characteristics were summarized, and the experimental verification was carried out.Through the above research, it is found that the factors such as the shaft span, the mating surface diameter, the shaft stiffness, the eccentricity and the fit clearance are the key parameters for the instability, and the stability check is required during the design and assembly process.The influence of the influencing factors on the instability vibration can provide technical support for rotor stability design with similar structure.
参考文献/References:
[1] 程礼, 范家栋, 陈雪峰.结构阻尼对发动机转子系统稳定性的影响[J].航空动力学报, 2009, 24(2): 360-364.
[2] 何立东,涂霆,李宽,等.涡轮泵密封动力学特性和封严性能的分析与优化[J].中国科技论文,2016,11(22):2568-2574.
[3] 康丽霞, 曹义华, 梅庆.直升机传动系统花键连接轴的动力失稳[J].北京航空航天大学学报, 2010, 36(6): 645-649.
[4] 孟光.转子动力学研究的回顾与展望[J].振动工程学报,2002,15(1):1-9.
[5] 冯琳.高速轻载转子动力失稳关键原因分析与研究[D].大连: 大连理工大学, 2008.
[6] 白长青, 许庆余, 张小龙.密封和内阻尼对火箭发动机液氢涡轮泵转子系统动力稳定性的影响[J].机械工程学报, 2006, 42(3): 150-155.
[7] 张小龙,何洪庆.涡轮泵转子次同步进动的机理[J].推进技术,1999,20(1):41-45.
[8] 何洪庆,张小龙,沈达宽,等.涡轮泵转子的临界转速研究(Ⅱ)──非均匀支承转子临界转速的传递矩阵法[J].推进技术,1999,20(1):38-40.
[9] 张小龙,何洪庆.涡轮泵转子的临界转速研究(Ⅳ)分布质量轴的传递矩阵法[J].推进技术,2000,21(2):52-55.
[10] 张小龙,何洪庆.涡轮泵转子的临界转速研究(Ⅴ)临界转速的有限元法[J].推进技术,2000,21(3):40-42.
[11] 田爱梅,朱梓根.涡轮泵转子稳定性计算[J].推进技术,2000,21(3):43-45.
[12] 何立东,胡航领,涂霆.涡轮泵密封对转子动力特性的影响[J].润滑与密封,2019,44(1):52-57.
[13] 曾瑶,陈亮,蒋云帆,等.圆柱面配合对柔性转子稳定性的影响[J].燃气涡轮试验与研究,2019,32(2):42-48.
[14] CRANDALL S H.The influence of material creep on rotor dynamics[C]//Proceedings of the International Conference on Vibration Problems in Engineering.USA:[s.n.].1986.
[15] 谭大力,陈进,廖明夫,等.圆柱面配合激起的转子失稳振动研究[J].机械科学与技术,2014,33(12):1786-1790.
[16] YADAV S K, RAJPUT A K, RAM N, et al.Stability analysis of a rigid rotor supported by two-lobe hydrodynamic journal bearings operating with a non-Newtonian lubricant[J].Journal of Engineering Tribology, 2019, 233(6): 884-898.
[17] AMOOZGAR M, SHAHVERDI H.Aeroelastic stability analysis of hingeless rotor blades in hover using fully intrinsic equations and dynamic wake model[J].Aircraft Engineering and Aerospace Technology, 2019, 91(8): 1113-1121.
[18] LEES A W.Misalignment in rigidly coupled rotors[J].Journal of Sound and Vibration, 2007, 305(1/2): 261-271.
[19] HE W F, CHEN J J, HAN D, et al.Numerical analysis from the rotational speed regulation within the fan array on the performance of an air-cooled steam condenser[J].Applied Thermal Engineering, 2019, 153: 352-360.
[20] 金路, 朱东华, 王伟, 等.基于转子动力学特性分析的局部共振诊断研究[J].火箭推进, 2017, 43(3): 6-9.JIN L, ZHU D H, WANG W, et al.Fault diagnosis of local resonance based on rotordynamic analysis[J].Journal of Rocket Propulsion, 2017, 43(3): 6-9.
相似文献/References:
[1]黄金平,杜大华,王伟.某滑动轴承-转子系统次同步失稳机理分析及试验研究[J].火箭推进,2017,43(04):7.
HUANG Jinping,DU Dahua,WANG Wei.Analysis and experimental research on sub-synchronous destabilization mechanism of rotor system in a sliding bearing[J].Journal of Rocket Propulsion,2017,43(04):7.
[2]张国渊,廉佳汝,赵伟刚,等.高速涡轮泵多部件耦合转子系统动力行为[J].火箭推进,2023,49(05):46.
ZHANG Guoyuan,LIAN Jiaru,ZHAO Weigang,et al.Dynamic behavior of multi-component coupling rotor system in high-speed turbopumps[J].Journal of Rocket Propulsion,2023,49(04):46.
备注/Memo
收稿日期:2019-11-25; 修回日期:2020-02-28
基金项目:国家自然科学基金(51775436); 国防科技重点实验室基金(6142704180404)
作者简介:金路(1986—),男,博士,高级工程师,研究领域为涡轮泵转子动力学