航天推进技术研究院主办
ZHAO Yaozhong,ZHENG Ran,PENG Longtao,et al.Study on reliability of stainless steel tube for self-pressurization oxygen tank of launch vehicle[J].Journal of Rocket Propulsion,2015,41(06):105-110.
运载火箭氧自生增压不锈钢管道的安全性研究
- Title:
- Study on reliability of stainless steel tube for self-pressurization oxygen tank of launch vehicle
- 分类号:
- V434-34
- 文献标志码:
- A
- 摘要:
- 针对某型运载火箭液氧贮箱氧自生增压用不锈钢管道的安全性,进行了分析与试验研究。通过机理分析,认为管道系统中存在的多余物是影响系统安全的主要因素之一。设计了一套掺杂高温氧气流安全性试验系统,为确保试验系统安全,采用水浴换热器对氧气加热,并在高温氧气流进入试验件前掺入杂质颗粒。氧自身增压管道试验件入口温度范围为380~410 K,入口压力为1 MPa。多余物颗粒为增压管道中常有的5种金属材料,粒径范围10~500 μm。搭建了试验系统,并开展了两轮时长为400 s的高温氧气流掺杂试验。试验结果表明,不锈钢管道可以适应运载火箭氧自生增压系统工况,受控状态下掺入少许金属颗粒的高温氧气流不会造成管道烧蚀或燃爆事故。试验表明,采用水浴加热方式可以安全地获得高温氧气流,可为类似系统借鉴。
- Abstract:
- The reliability of self-pressurization stainless steel tube connecting with rocket oxygen tank was analyzed and tested. The result of theory analysis indicates that the redundant elements (metal powder) existing in the tube system is the main factor to affect the system reliability. A safety testing system was designed and manufactured, in which the oxygen flow temperature at the inlet was raised to 380~410 K by heat exchange with hot water, and the oxygen flow pressure at the inlet was 1 MPa. Powders of the redundant element are 5 kinds of metal material which is commonly used in rocket propulsion system. The diameter of the powders is about 10~500 μm. Two 400 s doped tests of high-temperature oxygen flow were conducted. The result indicates that the stainless self-pressurization tube can satisfy its working environment, and that the high-temperature oxygen flow with some metal powders can not cause burning or blast accident. In addition, the test also demonstrates that the high-temperature oxygen flow can be obtained safely by heat water exchange, which can
参考文献/References:
[1]高翔. 氧气管线设计与施工探讨[J]. 山西化工, 2011 (3):31-33.
[2]齐菲. 氧气阀门材质的选择及配管设计的探讨[J]. 石油化工自动化, 2014 (5): 83-84.
[3]赵海燕, 黎玉飞. 高温氧气用金属硬密封球阀的研究与设计[J]. 化工专备技术, 2013 (4): 23-27.
[4]步彬, 甘德清. 氧气管道施工及吹扫与除锈的注意事项[J]. 冶金动力, 2014 (7): 32-34.
[5]颜士颖. 制氧站内输氧管道安全设计[J]. 安徽冶金科技职业学院学报, 2010 (3): 24-24.
[6]徐惊涛. 30000m3/h氧气压缩机冷却器燃爆事故分析及预防[J]. 冶金动力, 2014 (11): 28-29.
[7]黄承蔚, 周文等. 氧气管道爆燃事故技术分析[J]. 化工设备与管道, 2013 (4): 76-78.
[8]陈光利. 浅谈氧气管道安装注意事项[J]. 特钢技术, 2009 (4): 54-55.
[9]廖贵华. 煤化工氧气管道安全设计[J]. 广东化工, 2014(10): 122-123.
[10]赵伯平. 多元料浆气化装置氧气输送管线事故的防范[J]. 化工生产与技术, 2014 (4): 41-44.
[11]崔海莉, 胡登辉, 等. 氧气管道安全运行措施的分析[J]. 管道技术与设备, 2010 (4): 15-43.
[12]胡庆丽, 唐亮. 壳牌煤气化装置氧气管道和渣水管道布置设计的优化[J]. 化肥设计, 2014 (5): 83-84.
[13]洪运武. 合成气装置氧气管线选材与脱脂工艺探讨[J]. 煤油与化工, 2014 (3): 19-20.
[14]王赞社, 顾兆林, 赵红轩, 等. 低温贮箱多路管道增压的一种模糊算法研究[J]. 火箭推进, 2008 (2): 7-12+23.
WANG Zanshe, GU Zhaolin, ZHAO Hongxuan, et al. Research on fuzzy control algorithm of cryogenic propellant-tank pressurization[J]. Journal of Rocket Propulsion, 2008 (2):7-12+23.
[15]陈香林, 周文禄. 压力管道流固耦合振动特性分析[J]. 火箭推进, 2007 (5): 27-31.
CHEN Xianglin, ZHOU Wenlu. Vibration characteristic analysis of pressure pipes with fluid-structure interaction[J]. Journal of Rocket Propulsion, 2007 (5): 27-31.
相似文献/References:
[1]高朝辉,刘 宇,肖 肖,等.垂直着陆重复使用运载火箭对动力技术的挑战[J].火箭推进,2015,41(03):1.
GAO Zhao-hui,LIU Yu,et al.Challenge to propulsion technology for vertical
landing reusable launch vehicle[J].Journal of Rocket Propulsion,2015,41(06):1.
[2]沈冰妹,卜 玉,刘瑞敏.运载火箭动力系统试验承力环的静力试验[J].火箭推进,2014,40(06):85.
SHEN Bing-mei,BU Yu,LIU Rui-min.Static test of support ring used in launch vehicle
power system test[J].Journal of Rocket Propulsion,2014,40(06):85.
[3]范瑞祥,田玉蓉,黄 兵.新一代运载火箭增压技术研究[J].火箭推进,2012,38(04):9.
FAN Rui-xiang,TIAN Yu-rong,HUANG Bing.Study on pressurization of new generation launch vehicle[J].Journal of Rocket Propulsion,2012,38(06):9.
[4]王文龙,赵政社,混 平,等.液体火箭发动机地面试车应变数据采集系统研制[J].火箭推进,2011,37(03):52.
WANG Wen-long,ZHAO Zheng-she,HUN Ping,et al.Development of strain parameter acquisition system for liquid rocket engine ground testing[J].Journal of Rocket Propulsion,2011,37(06):52.
[5]李 平.中国载人航天推进技术发展设想[J].火箭推进,2011,37(02):1.
LI Ping.Development of propulsion technology for Chinese manned launch vehicles[J].Journal of Rocket Propulsion,2011,37(06):1.
[6]杨威,毛成立,戴祖明,等.混合发动机的研究现状及应用前景[J].火箭推进,2006,32(03):35.
Yang Wei,Mao Chengli,Dai Zuming.Investigation on status and prospective application of hybrid motors[J].Journal of Rocket Propulsion,2006,32(06):35.
[7]钟亚,刘党辉.微小型运载火箭发动机发展分析[J].火箭推进,2018,44(06):1.
ZHONG Ya,LIU Danghui.Development and analysis of engines of microminiature
launch vehicles[J].Journal of Rocket Propulsion,2018,44(06):1.
备注/Memo
收稿日期:2015-01-08;修回日期:2015-04-22 基金项目:中国航天科技集团公司支撑项目(2012JY15) 作者简介:赵耀中(1984—),男,硕士,研究领域为航天发动机试验技术